Industrial

Mascoat’s industrial insulation coatings provide long-lasting thermal insulation and superior substrate protection for all types of petroleum and oil refinery equipment. Application of the product is an easy, one-part, spray-on system that can achieve significant energy savings, protect personnel from burns and prevent Corrosion Under Insulation (CUI) with just a few millimeters thickness. After curing, our revolutionary, lightweight coatings make it easy to inspect pipelines and equipment without removing blanket installation or installing portholes, reducing routine inspection costs and hours.

Whether trying to keep heat in or out, refinery applications include all areas prone to CUI, including:

• Heat exchangers and boilers
• Pipelines and steam/condensate lines
• Pressure valves
• Storage tanks and vessels
• Areas difficult to insulate because of complex geometry

Product Advantages Include:

• Class-A, fire-rated insulation
• Injury and personnel protection from burns
• Long-lasting energy retention
• Condensation protection
• Prevent CUI for 20+ years
• Applicable to working substrates with no need for shutdown

Petroleum refineries spend over 2 billion each year in equipment repairs due to rust and corrosion breakdown. Reduce refinery downtime and avoid unpredictable shutdowns by investing in Mascoat’s industrial coating products to protect your assets.

Don’t take our word for it! See what Petrochemical & Oil Refineries are saying about their experience with Mascoat.

Mascoat provides a long-lasting thermal insulation for oil, gasoline, fuel, flammable liquid and all other types storage tanks and terminals. Using an easy one-part, spray-on process, our industrial line of products maintains the integrity of your storage terminals by eliminating costly Corrosion Under Insulation (CUI). Unlike conventional insulation which absorbs moisture that can drastically reduce thermal efficiency and promote CUI, Mascoat’s coatings bond directly to the surface or primer and do not allow for moisture intrusion. As a result, the coating will provide a consistent thermal efficiency for 20+ years while reducing maintenance costs and worries.

Application Areas Include:

• Liquid storage tanks
• Return tanks
• Boilers
• Condensate return line
• Heat Exchangers

Product Advantages Include:

• Laboratory and real-world tested corrosion and rust prevention
• Full-service coverage in only 1.0-5.0 mm coating thickness depending on contents
• Reduce heat loss and vapor emissions
• Quick application with minimal equipment and crew
• Environmentally friendly, low-VOC formulation
• Ability to withstand extreme weather conditions, including hurricanes and superstorms, without insulation breakdown

Mascoat industrial coatings have been proven to protect personnel from burn injuries, making it safe to work around and walk on tank equipment for regular inspection and maintenance. Learn more from our satisfied customers who have used Mascoat industrial products for storage terminal applications.

Mascoat industrial coatings are the perfect insulation solution for high-moisture, steam-powered sugar mills. Our coatings offer superior insulation without the worry of Corrosion Under Insulation (CUI), protecting your assets and preventing equipment failure from rust. Traditional insulation degrades when exposed to constant moisture. Mascoat coatings have a moisture-resistant design which extends machinery life while saving manpower and money.

Our products are available in a concentrated spray form, offering a fast, simple application for facilities of all sizes. The coatings can be installed while mills are in operation, so costly machinery downtime is virtually eliminated. Best of all, substrates protected by Mascoat industrial coatings are safe to touch, energy efficient and resistant to cracking. We offer a variety of cost-effective options that deliver significant energy savings and increased personnel safety, without the need for reapplication and maintenance.

Application Areas Include:

• Steam lines
• Tanks
• Plant accessories

Product Advantages Include:

• Improved temperature maintenance and facility efficiency
• Burn protection and enhanced employee safety
• Reduction in overall mill energy costs
• Thermal insulation up to 350°F (177°C)
• NSF approved, food-safe coverage
• Spray-on formulation easily applied to hot and/or hard-to-reach surfaces
• Flexible, no-crack response to expansion and contraction
• Reduction or elimination of condensation
• Custom colors available to blend with sugar mill equipment

"Mascoat's insulation coating is a great fit for my plant. I have personnel protection, energy retention and complete inspectability of the substrate at all times. With the constant startups and shutdowns, expansion and contraction of the coating has never been a problem. We have had no problems with it since it was applied."

- Wilson LeBlanc, Sugar Mill Consultant

Discover how Mascoat applications have made a difference at sugar mills.

Mascoat industrial coatings offer safe and economical thermal protection for the unique challenges within paper mills. Unlike conventional insulation that can absorb moisture from steam and humidity, our coatings retain energy, protect personnel and control condensation without retaining moisture - protecting your equipment for 20+ years.

Mills have seen substantial energy savings using Mascoat products because of their anti-conductive properties. This allows for more energy to be retained in equipment that was previously too costly or susceptible to corrosion to conventionally insulate. In one case, steam usage to heat a tank dropped by approximately 30 percent after the installation of Mascoat Industrial-DTI, saving that mill an estimated $80,000 per year!

At Mascoat, we are also focused on personnel protection. Our coatings have been tested and proven to increase the safety and comfort of your paper mill crew by reducing dangerous heat and condensation on your equipment. Our products are available in an easy, spray-on form that can be applied even while machinery is in service. This eliminates costly equipment downtime and delayed product delivery.

Application Areas Include:

• Ductwork
• Storage vessels
• Pipes and lines
• Tanks
• Other substrates

Product Advantages Include:

• Prevention of Corrosion Under Insulation (CUI)
• Elimination of costly machinery and duct corrosion
• Increased equipment and mill efficiency
• Simple application for hard-to-reach spaces
• Reduced factory temperatures and improved employee comfort

Mascoat industrial coatings are ideal for equipment in food processing facilities. Our coatings are easy to apply to flat and geometrical surfaces, and perform well when exposed to moisture, condensation and humidity. After coating installation, factory machinery operates more efficiently and keeps equipment safe from heat and burns. The NSF-approved insulating coatings also withstand regular cleaning without the need for maintenance or additional application for more than 20 years.

Conventional insulation can experience reduced efficiency in moisture-heavy environments and cannot protect against corrosion, mold or bacterial contamination. They often require equipment shutdown, causing costly downtime. Mascoat coatings prevent corrosion and are not susceptible to mold or bacteria. They can be sprayed directly onto working substrates, saving time and money.

Application Areas Include:

• Retort Cookers
• Commercial fryers
• Boilers
• Storage Tanks
• Sterilizers
• Pipework
• Other substrates

Product Advantages Include:

• Thermal insulation up to 350°F (177˚C)
• Food-safe, NSF-approved formula
• Reduction in facility wide energy costs
• Reduction or elimination of condensation
• Convenient spray-on application for complex geometry and hard-to-reach surfaces
• Elastomeric expansion and contraction that prevents cracking
• Enhanced performance of heating and cooking equipment
• Surface adherence that eliminates Corrosion Under Insulation (CUI)

Safety is of the utmost importance to Mascoat. Our industrial coatings create a safer environment for food processing employees by providing a significant reduction in the exterior temperature of melting tanks and cooking equipment. Not only does it keep employees more comfortable, it also helps prevent accidental burns and other dangerous, heat-related injuries.

Mascoat provides proven industrial coatings for pipeline insulation that prevent corrosion and save energy in just a few millimeters. Our coatings are spray-on products that can be quickly applied to active pipelines, reducing application costs, manpower and any equipment downtime.

Our coatings bond directly with substrates and primers for worry-free application and maintenance. Designed to eliminate pipeline corrosion and save you money, Mascoat is a one-part system that reduces solar loading while maintaining critical transfer temperatures.

Product Advantages Include:

• Low-maintenance formulation that ensures product longevity
• Simple, low-fume application for tight spaces
• Elimination of costly Condensation Under Insulation (CUI)
• Simplified pipeline inspection (no insulation removal required)
• Decreased energy usage due to redirection of pipe heat
• Stabilization of internal pipeline temperatures during hot and cold product transfer